In the image you can see the IR-LED fits snugly and the housing is supporting the LED.
Only thing left to do is clear out small splinters in the holes and paint the baffles. I will paint the side facing the acrylic white and the other sides black. By painting the front white (along with the holes) I will reflect more light into the acrylic. By painting the other sides black the paint will absorb the escaping energy and hopefully reduce any false readings due to light leakage.
This blog is here to document my project builds and show others that are so inclined how to recreate my builds. You can be a part of the projects by building your own and commenting and posting pics up here. Thanks!
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